webertec NSG 123 High-Strength Non-Shrink Grout — Precision Structural Grouting | Grout Simen Tanpa Kecut

webertec NSG 123 High-Strength Non-Shrink Grout — Precision Structural Grouting | Grout Simen Tanpa Kecut

simen-grouting-lantai

PRODUCT DESCRIPTION

  • webertec NSG 123 is a ready-to-use, dual-expansion non-shrink grout (Grout Tanpa Kecut) designed for high-precision structural filling. Ideal for machinery base plates and bridge bearings, it ensures 100% surface contact and permanent structural support under heavy vibration.
  • Structural voids and shrinkage in cementitious grouts are the primary causes of machinery misalignment and foundation failure in industrial zones. For Project Managers and Civil Engineers in Malaysia, the challenge is ensuring a grout can withstand the high ambient temperatures of sites in Selangor or Johor without losing workability or cracking during the curing phase.
  • webertec NSG 123 solves the “Project Challenge” of shrinkage-induced gaps. Unlike standard mortars, this engineering-grade grout expands in two stages (plastic and hardened) to ensure the gap between the concrete foundation and the steel base plate is permanently sealed. This prevents “hollow sounds” and structural instability under dynamic loads. Kee Maju Jaya maintains consistent stock levels to support large-scale infrastructure timelines, providing reliable site delivery to key hubs from Penang to the East Coast.

Key Technical Features

  • Dual-Stage Expansion: Eliminates voids by expanding in both the wet and set states for maximum contact.
  • High Early Strength: Allows for faster equipment commissioning and shorter downtime for industrial facilities.
  • Chloride-Free: Prevents corrosion of steel reinforcement (Besi Padu) and base plates, crucial for Malaysian humidity.
  • Adjustable Consistency: Can be mixed as a flowable or pumpable grout to suit restricted access points.

Applications & Benefits

  • Industrial (Factories/Warehouses): Precision grouting for heavy machinery and generators. Benefit: Dampens vibration and ensures long-term machine alignment.
  • Infrastructure (Bridges/Highways): Grouting of bridge bearing pads and pre-cast concrete joints. Benefit: Industry Standard Compliant durability for public works.
  • Coastal Grade (East Coast Suitable): Low permeability mix prevents salt-air ingress. Benefit: Superior Corrosion Resistance (Tahan Karat) in maritime environments.

Technical Specifications

Specification Technical Detail
Compliance Industry Standard Compliant
Material Composition Cement-based with graded silica & specialized additives
Mixing Consistency Flowable / Pumpable / Trowellable
Compressive Strength High Early & Ultimate Strength (Kekuatan Tinggi)
Durability Features Rust Resistant / Heavy Duty (Non-Metallic & Chloride Free)
Expansion Rate Dual-Stage Expansion (Plastic & Hardened state)
Workability Formulated for tropical climates (High Workability)
Ideal Applications Heavy Machinery Bases, Structural Columns, & Bridge Bearings

 

Ciri-ciri Maklumat / Spesifikasi
Warna Kelabu (Grey)
Ketumpatan ~2200 kg/m³
pH Campuran Anggaran > 10
Jangka Hayat 6 bulan
Kebolehbakaran Tidak
Bahaya Ketoksikan Tidak
Keperluan Air 3.75 liter – 15% (Flowable)
Hasil (Yield) 12.9 liter / 25 kg beg (Flowable)
Tempoh Kerja (Pot Life) Anggaran 30 minit pada suhu 40°C
Suhu Aplikasi Antara 5°C – 40°C pada suhu ambien normal
Rintangan Suhu 100°C
Rintangan Air Baik
Rintangan UV Baik
Rintangan terhadap Asid Lemah (Poor)
Rintangan terhadap Alkali Sederhana (Fair)
Rintangan Minyak & Pelarut Sederhana (Fair)
Kekuatan Mampatan (1 Hari) $> 29\text{ N/mm}^2$ (Rawatan air pada 23°C EN 12190)
Kekuatan Mampatan (7 Hari) $> 50\text{ N/mm}^2$ (Rawatan air pada 23°C EN 12190)
Kekuatan Mampatan (28 Hari) $> 80\text{ N/mm}^2$ (Rawatan air pada 23°C EN 12190)

 

simen-kuat-untuk-tapak-mesin

 

FAQ SECTION

QUESTION 1: What is the recommended grout for heavy machinery base plates in Malaysia?

ANSWER 1: webertec NSG 123 is the preferred solution due to its non-shrink properties and dual-expansion mechanism. It ensures 100% surface contact and permanent stability for high-vibration machinery in industrial environments.

QUESTION 2: How does high humidity in Selangor affect grout setting?

ANSWER 2: webertec NSG 123 is specifically formulated for tropical climates. Its controlled setting time allows for precise placement even in high-humidity conditions without compromising structural integrity or long-term strength.

QUESTION 3: Can webertec NSG 123 be used for JKR-spec bridge projects?

ANSWER 3: Yes. It is an engineering-grade, Industry Standard Compliant grout used extensively in Malaysian infrastructure for bridge bearings, pre-cast jointing, and column base plates.

QUESTION 4: Does Kee Maju Jaya provide bulk delivery for site projects in Johor?

ANSWEER 4: Yes. We specialize in Volume Project Pricing and offer reliable site delivery to major industrial hubs including Johor, Penang, and the East Coast for large-scale construction requirements.

SOALAN 1: Apakah jenis grout yang disyorkan untuk tapak mesin berat (base plates) di Malaysia?

JAWAPAN 1: webertec NSG 123 adalah penyelesaian utama kerana ciri “non-shrink” (tanpa kecut) dan mekanisme pengembangan dua peringkat. Ia menjamin 100% sentuhan permukaan dan kestabilan kekal bagi mesin yang mempunyai getaran tinggi.

SOALAN 2: Bagaimanakah kelembapan tinggi di Selangor mempengaruhi penetapan (setting) grout?

JAWAPAN 2: webertec NSG 123 dirumus khas untuk iklim tropika. Waktu pengerasan yang terkawal membolehkan kerja penurapan dilakukan dengan tepat walaupun dalam keadaan lembap tanpa menjejaskan integriti struktur atau kekuatan grout.

SOALAN 3: Bolehkah webertec NSG 123 digunakan untuk projek jambatan spesifikasi JKR?

JAWAPAN 3: Ya. Ia adalah grout gred kejuruteraan yang Patuh Standard Industri. Ia digunakan secara meluas dalam infrastruktur Malaysia untuk galas jambatan (bridge bearings) dan penyambungan konkrit pratuang.

SOALAN 4: Adakah Kee Maju Jaya menyediakan penghantaran pukal untuk projek tapak di Johor? J4: Ya, kami pakar dalam Harga Projek Volume dan menawarkan penghantaran terus ke tapak bina di hab industri utama termasuk Johor, Pulau Pinang, dan Pantai Timur untuk keperluan industri berskala besar.

Additional information

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