Maccaferri Gabion Wall System — Double Twist | Gabion Supplier Malaysia

Maccaferri Gabion Wall System — Gravity Retaining Structure | Sangkar Batu Gabion Mesh | JKR Spec

 

The Maccaferri Gabion Wall System is a flexible gravity retaining structure engineered for soil stabilization and slope protection in Malaysia’s tropical climate.

Hydrostatic Pressure & Slope Failure For Project Managers and Civil Engineers in Malaysia, high rainfall intensity creates a constant threat: hydrostatic pressure buildup behind retaining walls. Rigid concrete structures often fail under this stress or crack due to ground settlement. This product is designed for heavy industrial, infrastructure (JKR), and commercial projects requiring long-term stability without the risk of hydraulic blowout.

Monolithic Flexibility Unlike rigid alternatives, our Gabion system utilizes a double-twisted hexagonal wire mesh (Jaring Kawat). This design ensures that if a single wire is cut, the mesh does not unravel, maintaining the structural integrity of the cage. The stone fill provides high permeability, acting as a self-draining unit that naturally relieves hydrostatic pressure, making it the superior choice for riverbanks and tiered slopes.

Kee Maju Jaya ensures your project timeline stays on track. We maintain consistent stock levels of standard and custom sizes, offering direct-to-site delivery to key hubs including Kuala Lumpur, Selangor, Penang, Johor, and the East Coast (Terengganu/Kelantan).

remains uninterrupted.

 

 

KEY TECHNICAL FEATURES

✓ Double-Twisted Mesh Geometry: Prevents the propagation of tears or unraveling, ensuring the cage holds its shape even under extreme stone loads or accidental wire breakage.

✓ Hydrostatic Pressure Relief: The permeable nature of the stone fill eliminates water buildup behind the wall, significantly reducing the risk of slope collapse during monsoon seasons.

✓ High-Tensile Flexibility: The structure accommodates differential settlement and ground movement without cracking, unlike rigid reinforced concrete walls.

✓ Advanced Corrosion Protection (Tahan Karat): Heavy zinc coating (min 260gsm) provides long-term durability against Malaysia’s high humidity and acidic soil conditions.

TECHNICAL SPECIFICATIONS TABLE

Specification	Detail
Compliance	Industry Standard Compliant
Material Type	Heavy-Duty Double-Twisted Hexagonal Wire Mesh
Coating	High-Grade Corrosion Resistant Finish (Tahan Karat)
Structure	Modular Gravity Retaining System
Filling	Crushed Rock / Quarry Stone (Project Dependent)
Assembly	Laced or Ring Fastened for Monolithic Strength

 

Mesh Specification Table

Dimension / Parameter	Details	References on Specifications
Mesh Type	8cm x 10cm	–
Mesh Opening “D”	80mm	ASTM A 975
Nominal Dimension	83mm x 114mm	ASTM A 975

Wire Details

Component	Wire Diameter	Tolerance	Zinc Coating Min (gsm)	Reference Standards
Mesh Wire	2.7mm (Inner) / 3.7mm (Outer)	± 0.08mm	260 gsm	EN 10223 / BS 1052 / BS 443
Selvage / Edge Wire	3.4mm (Inner) / 4.4mm (Outer)	± 0.10mm	275 gsm	EN 10223 / BS 1052 / BS 443
Lacing Wire	2.2mm (Inner) / 3.2mm (Outer)	± 0.06mm	240 gsm	EN 10223 / BS 1052 / BS 443

 

Mechanical Properties and Zinc Coating Table

Parameter	Specification / Detail	Reference Standards
Tensile Strength of wire	$350 – 500$ N/mm²	BS 1052:1980 & EN 10223-3
Elongation	< 10%	EN 10223-3
Sample length	> 25cm	–

 

Zinc Coating Specifications

Feature	Specification Details
Adhesion of the zinc coating to the wire	As per EN 10244: When the wire is wrapped around a mandrel having four times the diameter of the wire, it does not flake or crack when rubbing it with bare fingers.
Physical characteristic of mesh wire	NO rusty spots on the part of the surface, excluding the cut ends.

 

 

 

 

APPLICATIONS & BENEFITS

• Infrastructure (JKR/TNB Roadworks): Used for bridge abutments and highway embankment reinforcement. Benefit: Meets regulatory compliance for load-bearing capacity and long-term structural safety.
• Coastal & Riverine Works (East Coast/Flood Zones): Riverbank protection and channel linings. Benefit: Superior resistance to hydraulic shear stress and prevents soil erosion in high-velocity water flow.
• Industrial (Factories/Warehouses): Perimeter retaining walls for tiered land development. Benefit: Maximizes usable land area (GFA) with a heavy-duty protection system that requires minimal maintenance.
• Residential (Sloped Terrain): Aesthetic gravity walls for housing estates. Benefit: Cost-effective alternative to RC walls that blends naturally with the landscape while providing certified safety.

 

 

FAQ SECTION 
Q: What is the lifespan of a gabion wall in Malaysia’s tropical climate?

A: Designed specifically for high humidity environments, our gabion wall design utilizes heavy zinc-coated wire (min 260gsm). Kee Maju Jaya supplies industrial-grade gabion wire mesh that resists rust (tahan karat), ensuring decades of structural performance against Malaysia’s heavy rainfall and heat.

 

Q: Do I need a specific gabion wall detail drawing for slope protection projects?

A: Yes. Unlike rigid concrete, a gabion wall is a flexible gravity structure. We strongly recommend referring to a proper gabion wall detail drawing to ensure the structure is calculated to handle hydrostatic pressure correctly, preventing the failures often seen in poorly drained concrete walls.

Q: What is the recommended stone size for 80x100mm gabion wire mesh?

 

A: To ensure structural integrity, use angular stones between 100mm and 200mm. Infill material smaller than the mesh aperture will leak out, while oversized rocks create excessive voids that compromise the density and stability of the gabion wall cage.

Q: How does Kee Maju Jaya structure gabion wall pricing for bulk infrastructure projects?

A: We offer competitive project rates by supplying directly to the site, bypassing unnecessary intermediaries. Whether for a small slope repair or a major JKR roadwork package, we provide volume-based pricing on gabion wire mesh to ensure factory-direct value.